Transformer Monitoring Through Oil Analysis

Oil analysis is the internationally recognised standard for monitoring the condition of transformer oil and insulating paper and obtaining an early warning of internal transformer problems.

Here at T.E. Laboratories (TelLab) in Tullow, County Carlow, we operate Ireland’s only specialised transformer oil analysis laboratory, certified to ISO 9001:2015 standards.

Our team of chemists and engineers have built up decades of expertise, helping powergen and industrial customers understand what’s happening in their transformers and when to take action. Our customers include the majority of Ireland’s large-scale power generators, including ESB, and many large-scale industrial electricity users.

Because we are based in Ireland, we can respond to your needs with speed and flexibility. You don’t have to worry about shipping samples overseas – saving time, paperwork and costs.

Transformer oil analysis – tests provided

Moisture Content – IEC 60814
Dissolved Gas Analysis (DGA) – ASTM D3612
Dielectric Breakdown Strength – IEC 60156/1995-05
Interfacial Tension – ISO 6295
Resistivity & Dissipation Factor – IEC 60247
Total Acid Number (TAN) – IEC 62021-1
Determination of Furan Content – BS 61198:1994
Sulphides Species (DBDS) – IEC 62697
Polychlorinated Biphenyls (PCB) – IEC 61619
Colour – D1524-94
Corrosive Sulphur – DIN51353 and IEC62535

Elemental Sulphur – In-house method
Oxidation Inhibitor Content (DBPC) – IEC60666
Relative Density – ASTM D1298
Dissolved Metals – ASTM D6595-00
Flash Point (Pensky-Martens Closed Cup Tester) – ASTM D93-IP34; ASTM D3941
Degree of Polymerisation (DP) – Calculation based on Furans content – IEC 61198 )
Particle Count Distribution – ISO4406
Viscosity at 40^oC – ASTM D445
Rotating Pressure Vessel Oxidation Test (RPVOT)

More about tests

Do you have confidence in your current transformer condition monitoring programme?

If you operate a high-voltage transformer, how much confidence do you have in your current condition monitoring programme?

Are you carrying out enough oil sampling to build up meaningful trends?
Does your team understand the correct way to takes samples?
Are you having your analysis carried out by an ISO 9001:2015 certified operation?
Do you really know how to interpret results and trends over time?
Could you stand over your programme in the event of an insurance claim or accident?
Or have you abdicated responsibility to a vaguely known third party?

You can count on our track record

If your operation is based in Ireland, then it makes sense to choose TelLab.

We offer the full suite of transformer fluid analysis services
Are certified to ISO 9001:2015 standards
Have over 20 years’ experience analysing transformer oils
Supply all our customers with sample bottles, syringes and labels, designed specifically for purpose
Provide an annual training course so your team understands how to take representative samples and interpret your lab reports
Offer fast turnaround times
Are based in Ireland, making it easy for you to get samples to us quickly or pick up the phone to us if you have a particular concern
Employ a highly qualified and experienced team of chemists and engineers, who can be reached through a single point of contact

Get in touch

Annual Training Course

Our annual Transformer Oil Analysis Training Course, delivered by an independent, international trainer will help your team understand the role of transformer oil analysis and interpret your analysis results.

Sign up to our Transcheck newsletter

Complete the form below if you would like to receive our quarterly ezine, which will include transformer oil analysis related educational articles as well as details of TelLab events and courses by email.

Transformer oil analysis methods

Moisture Content – IEC 60814

Moisture can reduce transformer oil’s effectiveness as an insulator. Elevated moisture content also accelerates the degradation of the paper.

A progressive reduction of the paper-oil insulating properties can result in electrical defects such as partial discharge, which can evolve into electrical discharges and power arcs with electrical faults in the transformer.

A transformer with less than one percent moisture content in the paper could typically last 40 years, whereas a moisture content of four percent or higher could reduce the anticipated life to 10 – 15 years.

Breakdown Voltage or Dielectric Strength – IEC 60156/1995-05

A measure of the ability of the oil to withstand electric stress (voltage) without failure. Oils with high breakdown voltage are deemed good electrical insulators. Contaminants such as water, sediment and conducting particles (dirt) reduce the breakdown voltage of insulating oil.

Dissipation & Resistivity Factor – IEC 60247

The dissipation test measures the leakage current through oil, which is the measure of the contamination or deterioration. The test is not specific in what it detects i.e. more a screening test. Resistivity is a reliable indicator of the condition of transformer oil, low resistivity values being a sign of oil, which contains particulate contaminants and oxidative products.

Total Acid Number (TAN) – IEC 62021-1

The TAN value indicates the potential of corrosion problems within a system. As the acid number increase (usually due to oxidation of the oil) the insulating quality of the oil (and paper) decreases.

Interfacial Tension – ISO 6295

The interfacial tension (IFT) test provides an indicator of the presence of oil decay products (acids) and soluble polar contaminants from solid insulating materials. The greater the concentration of contaminants, the lower the IFT.

Relative Density (ASTM D1298)

This is a test of a physical property that relates to the oil’s composition and function. Specific gravity directly affects heat transfer. Specific gravity of oil should not change because of aging. Significant changes, while in-service, are an indication that the oil has been contaminated.

Dissolved Gas Analysis – ASTM D3612

The amounts and types of gases found in the oil are indicative of the severity and type of fault occurring in the transformer. The types of gases we are concerned with are hydrogen, methane, ethane, ethene, acetylene, carbon dioxide and carbon monoxide.

There are various international guidelines on interpreting DGA. The most frequently used is the Rogers Ratio Method

The Rogers Ratio Method diagnoses faults using 3 gas ratios:

C₂H₂/C₂H₄, CH₄/H₂, C₂H₄/C₂H₆

This indicates the following types of faults:

Normal ageing, partial discharge, low and high energy density
High energy of thermal faults and electrical faults

Degree of Polymerization (DP) (Calculation based on Furans content – IEC 61198 )

The mechanical properties of insulating paper can be established by measurement of the degree of polymerisation (DP). This is determined by analysing the oil for the presence of 2-furaldehyde.

The paper in a new transformer is mechanically strong (has high tensile strength) and has a DP value of between 800 and 1200. As the paper ages, it breaks down due to the effects of heat, moisture, oxygen, and acids. As this breakdown occurs, the chains become successively shorter, and thus the DP declines, resulting in weakened paper. When the DP reaches a level of 200, it is brittle and is considered to be at the end of its useful life. At this level, the electrical and mechanical strength of the transformer is severely compromised.

Polychlorinated Biphenyls (PCB) Analysis – IEC 61619

PCB analysis detects the presence of polychlorinated biphenyls in transformer oil. These toxic organic pollutants were used extensively in transformers for decades because of their ideal properties for use in transformers. The analysis is performed under ISO 17025 accreditation using the IEC61619 standard method.

Sulphides Species (DBDS) Analysis – IEC 62697

Oil containing reactive sulphur species identified in most cases as dibenzyldisulfide (DBDS) can react with copper to form copper sulphide on the surface of the conductors and on the paper insulation surfaces even under normal operating conditions of transformers. Oil with a high concentration of DBDS is susceptible to the formation of corrosive sulphur.

Oxidation Inhibitor Content (DBPC) (IEC60666)

Most mineral oils contain an added oxidation inhibitor which is a chemical additive that acts as a preservative. Inhibitor is used to prevent oxygen reacting with the oil and as the result slowing the ageing rate of the oil as well as solid insulation. An inhibitor concentration of less than 0.1% is deemed unacceptable as the concentration of inhibitor is too low to adequately protect the oil from oxidation. So, when the concentration drops to below 0.1%, the oil should be re-inhibited to bring the concentration up to an acceptable 0.3%.

Corrosive Sulphur – (DIN51353 and IEC62535)

Most recent failures due to corrosive sulphur are related to the formation of copper sulphide deposits in and on the surface of winding cellulosic paper.

Free, elemental sulphur (S₈) and some sulphur containing compounds (DBDS) in oil will react with metals in a transformer, particularly copper and silver, which leads to corrosion of conductor, connections, and soldered or braised joints. The growth of copper sulphide on bare copper may cause the presence of conductive particulates in the oil, which can act as nuclei for electrical discharge and may lead to a fault.

The IEC62535 method uses a copper conductor, wrapped with one layer of paper, immersed in the oil and heated to evaluate the capability of the oil to yield copper sulphide and transfer it to paper layers.

The DIN51353 method uses a silver strip immersed in the oil and heated. After this process the silver strip is inspected for any discolouration.

Elemental Sulphur (In-house method)

Elemental Sulphur can be responsible for corrosive issues present in some mineral oil filled electrical apparatus. Elemental (free) sulphur is very reactive and can form highly conductive copper sulphide. It has been suggested that low elemental sulphur levels (low ppm range) can cause a corrosive condition within a transformer.

Dissolved Metals (ASTM D6595-00)

Dissolved metals act as catalysts to promote oxidation and also serve to elevate dissipation factor to unacceptable levels. Dissolved metals analysis can be useful to diagnose fault conditions such as severe overheating or arcing/sparking but are principally indicated by other tests such as dissolved gas analysis.

Flash Point (Pensky-Martens Closed Cup Tester) (ASTM D93-IP34; ASTM D3941)

Flash point is a physical property of the oil. Transformer oil has to operate safely within the transformer environment. When standard design practices began to incorporate higher hot spot temperatures, the specification limit for flash point of the oil had to be increased to maintain a margin of safety.

Other tests

Particle Count Distribution (ISO4406)

Viscosity at 40^oC (ASTM D445)

Rotating Pressure Vessel Oxidation Test (RPVOT)

Get in touch with John McGrath to find out more on +353 59 9152881 or jmcgrath@tellab.ie

Transformer Monitoring Through Oil Analysis

Transformer oil analysis – tests provided

Do you have confidence in your current transformer condition monitoring programme?

You can count on our track record

Annual Training Course

Sign up to our Transcheck newsletter

Transformer oil analysis methods

Laboratory & Office Address

Opening Hours

Latest Blog

Quick Links